Improving Corrosion Behaviour of Magnesia-chrome Refractories by Addition of Nanoparticles
School of Metallurgy and Materials Engineering, Iran University of Science and Technology, 16845-161 Tehran/Iran
Revision 17.10.2013, 24.01.2014
Volume 6, Issue 2, Pages 93 - 98
Abstract
This article reports the results of a study on mag-chrome refractories including nanoparticles of Cr2O3, Fe2O3, TiO2 and boehmite. Nanoparticles were introduced into refractory body through primary batch and via slurry impregnation into fired body. The penetration of fayalitic slag was studied by cup test. The microstructural observation was carried out by SEM. It was found that nano-Cr2O3 and nano-Fe2O3 both improved corrosion resistance by strengthening the matrix to aggregate bonding. The impregnated nano-species improved the penetration resistance by increasing the viscosity of slag locally in the penetration frontier. It seems the small nano-species are dissolved in attacking slag and change the viscosity. The penetration indexes are correlated to microstructural observations.
Keywords
magnesia chromite, corrosion, nanoparticles, vacuum impregnation
References
[1] Azhari, A.; Golestani-Fard, F.; Sarpoolaky, H.: Effect of nano iron oxide as an additive on phase and microstructural evolution of magchrome re fractory matrix. J. Europ. Ceram. Soc. 29 (2009) [13] 2679–2684 [2] Cherif, K.; Pandolfelli, V.; Rigaud, M.: Factors affecting the corrosion by fayalite slags and the thermal shock performance of magnesiachrome bricks. Canadian Ceram. 66 (1997) [3] 210–216 [3] Gotod, K.; Lee, W.E.: The “Direct Bond” in magnesia chromite and magnesia spinel refractories. J. Amer. Ceram. Soc. 78 (1995) [7] 1753– 1760 [4] Kaur, R.R.; et al.: Comparison of ferrous calcium silicate slag and calcium ferrite slag interactions with magnesia-chrome refractories. Metallur gical and Mater. Transactions B: Process Metallurgy and Mater. Processing Sci. 42 (2011) [3] 451– 459 [5] Wojsa, J.; Podwórny, J.; Suwak, R.: Thermal shock resistance of magnesia-chrome refrac - tories – experimental and criterial evaluation. Ceram. Int. 39 (2013) [1] 1–12 [6] Golestani-Fard, F.; et al.: A review of refractory production and demand in Iran. Interceram Refractories Manual (2007) 74–79 [7] Petkov, V.; et al.: Chemical corrosion mech - anisms of magnesia-chromite and chrome-free refractory bricks by copper metal and anode slag. J. Europ. Ceram. Soc. 27 (2007) [6] 2433– 2444 [8] Arianpour, F.; Golestani-Fard, F.; Rahimi, A.: New approachs to waste magnesia chrome bricks recycling for refractory castable production used at iranian sarcheshmeh copper complex, 540– 543 [9] Salomão, R.; et al.: Advances in nanotechnol - ogy for refractories: when very small meets hot, heavy, and large. Amer. Ceram. Soc. Bull. 92 (2013) [7] 22–27 [10] Dudczig, S.; et al.: Nano- and micrometre add - itions of SiO2, ZrO2 and TiO2 in fine grained alumina refractory ceramics for improved thermal shock performance. Ceram. Int. 38 (2012) [3] 2011–2019 [11] Roungos, V.; Aneziris, C.G.: Improved thermal shock performance of Al2O3-C refractories due to nanoscaled additives. Ceram. Int. 38 (2012) [2] 919–927 [12] Roungos, V.; Aneziris, C.G.; Berek, H.: Novel Al2O3-C Refractories with less residual carbon due to nano-scaled additives for continuous steel casting applications. Advanced Engin. Mater. 14 (2012) [4] 255–264 [13] Nouri-Khezrabad, M.; et al.: Nano-bonded refractory castables. Ceram. Int. 39 (2013) [4] 3479– 3497 [14] Lodha, R.; et al.: Activated synthesis and sinter ing of complex spinel bonded basic refrac - tories,15–22 [15] Zargar, H.R.; et al.: The effect of nano-Cr2O3 on solid-solution assisted sintering of MgO refractories. Ceram. Int. 38 (2012) [8] 6235–6241 [16] Braulio, M.A.L.; et al.: Microsilica or MgO grain size: Which one mostly affects the in situ spinel refractory castable expansion? Ceram. Int. 35 (2009) [8] 3327–3334 [17] Braulio, M.A.L.; et al.: From macro to nano mag nesia: Designing the in situ spinel expansion. J. Amer. Ceram. Soc. 91 (2008) [9] 3090– 3093 [18] Braulio, M.A.L.; et al.: Novel features of nanoscaled particles addition to alumina-magnesia refractory castables. J. Amer. Ceram. Soc. 93 (2010) [9] 2606–2610 [19] Kondratiev, A.; Jak, E.; Hayes, P.C.: Predicting slag viscosities in metallurgical systems. JOM 54 (2002) [11] 41–45
Copyright
Göller Verlag GmbH